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Lab → Pilot → Production Workflow
- Lab-scale (100 g): Validate formula stability (e.g., via freeze–thaw and accelerated ageing tests).
- Large lab batch (1–2 kg): Identify changes in mixing times, heating/cooling curves, raw material batch effects.
- Pilot scale (10–100 kg): Test process on semi-industrial equipment; catch issues in shear, heat transfer, mixing homogeneity .
- Full production (100 kg+): Use industrial tanks/mixers with recipe control, maintaining consistency and quality.